Additive Manufacturing is a complicated process, luckily US Corrosion is here to help!
Experts in Additive Manufacturing
Additive manufacturing, also known as 3D printing, is a rapidly growing technology that is changing the way manufacturers design and produce components. However, additive manufacturing can present unique challenges when it comes to corrosion and material performance, and US Corrosion is a leading provider of corrosion and metallurgical consulting services that can help address these challenges.
Challenges Faced During the Process
One of the challenges of additive manufacturing is selecting the right materials. Our US Corrosion experts can provide guidance on material selection, taking into account the intended application and the potential for corrosion or other performance issues. We can also provide microstructure analysis to ensure that the material properties are consistent and meet industry standards.
Another challenge of additive manufacturing is ensuring that the components meet industry standards and perform optimally in real-world applications. US Corrosion’s experts can perform corrosion testing to evaluate the performance of additive manufactured components in various environments. We can also provide guidance on design and production to ensure that the components are structurally sound and meet industry standards.
US Corrosion’s Past with Additive Manufacturing
US Corrosion has extensive experience working with a variety of materials used in additive manufacturing, including metals, polymers, and ceramics. We have worked with a wide range of industries, including aerospace, automotive, and medical devices.
Corrosion testing for additive manufactured components
photo from PES Scanning
Overall, US Corrosion’s expertise in additive manufacturing allows them to provide valuable support to manufacturers who are adopting this technology. We can ensure that additive manufactured components meet industry standards and perform optimally in real-world applications, while also addressing any corrosion or material performance challenges that may arise.
In the example below, an additively manufactured nickel alloy material was tested in accordance with ASTM G48 to determine the threshold temperature for pitting corrosion. This sample failed badly, but others survived at lower temperatures. Our metallurgical consulting team helped the customer improve the quality and corrosion resistance of their additively manufactured parts to achieve consistent passing results that helped them complete a multi-million dollar contract.
We look forward to working with you on metallurgical, corrosion, and failure analysis of your additive manufactured materials. Let’s talk!